Titan 51535

Titan 51535 3/16-Inch Double Flaring Tool Instruction Manual

Model: 51535 | Brand: Titan

Product Overview

The Titan 51535 3/16-Inch Double Flaring Tool is designed for creating precise inverted 45-degree SAE double flares on 3/16-inch steel and nickel-copper tubing. This tool is particularly useful for repairing vehicle brake lines, offering a compact design that allows for use in tight under-car spaces. It is not recommended for use on stainless steel tubing.

Chii Inosanganisirwa

Contents of Titan 51535 Double Flaring Tool kit

Image: Components of the Titan 51535 Double Flaring Tool kit, including the flaring tool body, removable handle, positioning bolt, double-ended OP1/OP2 punch, and a container of die lubricant.

Gadzirira

Before beginning the flaring process, ensure your tubing is cut squarely and deburred both internally and externally. Clean the end of the tubing to remove any debris.

Titan 51535 Double Flaring Tool with components

Image: The Titan 51535 Double Flaring Tool disassembled, showing the main body, handle, positioning bolt, and punch, ready for use.

Tool Assembly

  1. Attach the removable handle to the flaring tool body if desired. The tool can also be used in a bench vise by removing the handle.
  2. Ensure the locking screws on the flaring tool body are loose enough for the tubing to slide freely.

Operating Instruction

Follow these steps carefully to create a perfect inverted 45-degree SAE double flare.

Diagram of 4-step double flaring process

Image: A four-step diagram illustrating the double flaring process with the Titan 51535 tool.

  1. Step 1: Prepare Tubing and Tool
    • Loosen the locking screws on the flaring tool.
    • Insert the 3/16-inch tubing into the tool.
    • Slightly tighten down the locking screws, allowing the tubing to still slide back and forth.
  2. Step 2: Position the Tubing
    • Insert the positioning bolt into the tool's threaded opening until the end is flat against the tubing.
    • Slide the tubing into the tool until it is flush with the positioning bolt.
    • Tighten the locking screws fully to securely clamp the tubing in place.
    • Remove the positioning bolt.
  3. Step 3: First Flare (OP1)
    • Apply a small amount of the provided Grand 66A die lubricant to the OP1 end of the double-ended punch.
    • Insert the OP1 end of the punch into the tool's threaded opening.
    • Hand-tighten the punch until it makes contact with the tubing.
    • Using a wrench, fully tighten the punch until the hexagonal part of the punch is flat against the tool body. This creates the initial flare.
    • Loosen and remove the punch.
  4. Step 4: Second Flare (OP2)
    • Apply a small amount of the provided Grand 66A die lubricant to the OP2 end of the double-ended punch.
    • Reverse the punch and insert the OP2 end into the tool's threaded opening.
    • Hand-tighten the punch until it makes contact with the tubing.
    • Using a wrench, fully tighten the punch until the hexagonal part of the punch is flat against the tool body. This completes the double flare.
    • Loosen and remove the punch.
  5. Step 5: Release Tubing
    • Loosen the locking screws on the tool body.
    • Carefully remove the flared tubing from the tool.
    • Inspect the flare for uniformity and integrity.

Usage on Vehicle

Titan 51535 Double Flaring Tool in use on a vehicle brake line

Image: The compact design of the Titan 51535 tool allows it to be used directly on a vehicle's brake line in tight spaces.

The compact design of the Titan 51535 allows it to be used directly on the vehicle, eliminating the need to remove the brake line for flaring. This is particularly advantageous for repairs in confined under-car spaces.

Official Product Video: Double Flaring Tool Demonstration

Video: A demonstration by Star Asia - USA, LLC showing how to create perfect double flares using the Titan 51535 tool. This video illustrates the steps for preparing the tubing, inserting it into the tool, and using the punch to form the flare.

Maintenance

Kugadzirisa matambudziko

DambudzikoZvinogona KukonzeraSolution
Uneven or Cracked Flare
  • Tubing not properly deburred.
  • Insufficient lubrication on the punch.
  • Tubing not clamped zvakachengeteka.
  • Incorrect tubing material (e.g., stainless steel).
  • Ensure tubing is thoroughly deburred.
  • Shandisa ample die lubricant to the punch.
  • Simbisa clamping screws firmly.
  • Use only recommended tubing materials (steel, nickel-copper).
Difficulty Tightening Punch
  • Kushaikwa kwekuzora.
  • Cross-threaded punch.
  • Apply die lubricant.
  • Ensure punch is threaded straight and not forced.
Tubing Slips During Flaring
  • Clamping screws not tight enough.
  • Tubing surface is oily or greasy.
  • Simbisa clamping screws are fully tightened.
  • Clean tubing surface before clamping.

Zvinotsanangurwa

Warranty & Support

The Titan 51535 3/16-Inch Double Flaring Tool comes with a Yakaganhurirwa Hupenyu Hwarandi. For warranty claims or technical support, please refer to the manufacturer's official support channels or visit the Titan Store on Amazon.

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