1. Nhanganyaya
This manual provides essential information for the safe and effective operation, setup, maintenance, and troubleshooting of your Total Tools Inverter Digital Welding Machine 160 Ampere, Model TW21602. Please read this manual thoroughly before using the machine to ensure proper function and safety.
2. Safety Information
YAMBIRO: Kuwedera kunogona kuva nengozi. Gara uchitevera matanho ekuchengetedza kudzivirira kukuvara kwakanyanya kana rufu.
- Electric Shock: Can kill. Do not touch live electrical parts. Wear dry insulating gloves and protective clothing.
- Utsi uye Gasi: Zvinogona kuva nengozi kuhutano hwako. Chengeta musoro wako kure neutsi. Shandisa mhepo inofema kana utsi hwemhepo kubvisa utsi munzvimbo yekufema.
- Arc Rays: Can injure eyes and burn skin. Wear a welding helmet with a proper shade of filter plate to protect your face and eyes. Wear appropriate protective clothing.
- Moto uye Kuputika: Welding sparks can cause fire or explosion. Keep flammable materials away from the welding area. Have a fire extinguisher nearby.
- Zvikamu Zvinopisa: Zvinogona kukonzera kutsva kwakanyanya. Rega michina itonhore usati wabata.
- Always ensure the machine is properly grounded.
- Bvisa magetsi usati washandisa.
3. Chigadzirwa Pamusoroview uye Zvikamu
The Total Tools Inverter Digital Welding Machine TW21602 is a compact and efficient 160 Ampere inverter welding machine designed for various welding tasks. It features IGBT inverter technology for stable arc performance.
3.1 Pamberi Panel

- Dhijitari Display: Shows current welding amperage.
- Amperage Adjustment Knob: Used to set the desired welding current (160 Ampere maximum).
- Positive Output Terminal (+): Connects to the electrode holder cable.
- Negative Output Terminal (-): Connects to the work clamp cable.
- Chiedza cheMagetsi Chiedza: Illuminates when the machine is powered on.
- Overload/Overheat Indicator Light: Illuminates if the machine is overloaded or overheated, indicating a need to cool down.
3.2 Rear Panel

- Power Input Cable: Connects the machine to the main power supply (Corded Electric).
- Main Power Switch (ON/OFF): Controls the power to the unit.
- Kutonhodza Fani: Provides necessary airflow to prevent overheating.
3.3 Control Panel Close-up

This close-up provides a clearer view of the digital display and the amperage adjustment knob, which are central to controlling the welding process.
4. Setup Instructions
- Kuburitsa: Carefully remove the welding machine and all accessories from the packaging. Inspect for any damage.
- Kuiswa: Place the machine on a stable, level surface in a well-ventilated area, away from flammable materials. Ensure adequate space around the cooling fan.
- Power Connection:
- Ensure the main power switch on the machine is in the "OFF" position.
- Connect the power input cable to a suitable grounded power outlet. The machine operates on corded electric power.
- Cable Connections:
- Batanidza tambo yekubata electrode kune terminal inobuda (+).
- Unganidza iro basa clamp waya kuenda kuchiteshi chekubuda che negative (-).
- Ita shuwa kuti zvese zvinongedzo zvakasimba uye zvakachengeteka.
- Electrode Installation: Insert the appropriate welding electrode into the electrode holder.
- Basa Clamp Kunamatira: Securely attach the work clamp to the workpiece, ensuring good electrical contact.
5. Operating Instructions
- Power On: Turn the main power switch to the "ON" position. The power indicator light should illuminate.
- Set Amphasha: Shandisa iyo amperage adjustment knob to set the desired welding current. Refer to electrode manufacturer specifications for recommended settings. The digital display will show the selected amperage.
- Safety Gear: Always wear appropriate personal protective equipment (PPE), including a welding helmet, gloves, and protective clothing, before striking an arc.
- Welding:
- Bring the electrode into contact with the workpiece to strike an arc.
- Maintain a consistent arc length and travel speed for optimal weld quality.
- If the overload/overheat indicator light illuminates, stop welding and allow the machine to cool down.
- Power Off: After welding, turn the main power switch to the "OFF" position.
- Cool Down: Allow the machine to cool down before disconnecting cables or storing.
6. Kuchengeta
Kugadziriswa nguva dzose kunovimbisa kugara kwenguva refu uye kushanda kwakachengeteka kwemuchina wako wekunamira.
- Kuchenesa: Periodically clean the machine's exterior with a dry cloth. Ensure the cooling fan vents are free from dust and debris. Use compressed air to gently clear internal dust if necessary, ensuring the machine is unplugged.
- Cable Inspection: Regularly inspect welding cables, electrode holder, and work clamp for damage, fraying, or loose connections. Replace damaged components immediately.
- Kuchengeta: Store the machine in a dry, clean environment, protected from dust and moisture.
- Professional Service: For internal repairs or complex issues, contact qualified service personnel.
7. Kugadzirisa matambudziko
| Dambudziko | Zvinogona Kukonzera | Solution |
|---|---|---|
| Muchina haubatike. | No power supply; main switch off; faulty power cable. | Check power outlet; ensure main switch is ON; inspect power cable for damage. |
| Hapana arc kana arc isina simba. | Hazvina kururama amperage setting; poor cable connections; faulty electrode; poor work clamp contact. | Gadzirisa amperage; check all cable connections; replace electrode; ensure good work clamp contact. |
| Overload/Overheat indicator light is on. | Machine is overheated due to prolonged use or insufficient ventilation. | Stop welding, allow the machine to cool down in a well-ventilated area. Do not block cooling vents. |
| Weld quality yakashata. | Hazvina kururama amperage; improper electrode; incorrect technique; dirty workpiece. | Gadzirisa amperage; use correct electrode for material; refine welding technique; clean workpiece thoroughly. |
8. Zvinotsanangurwa
The following are the technical specifications for the Total Tools Inverter Digital Welding Machine TW21602:
- Model Number: TW21602
- Type: Welding & Soldering Machine
- Kunobva Simba: Corded Electric
- Amphasha: 160 Ampere (Maximum)
- Technology: IGBT Inverter
- Chinhu Weight: 4.2 makirogiramu
- Package Dimensions: 32.2 x 27.4 x 14.4 cm
- Mugadziri: Total
- Nyika Yekwakabva: China

9. Warranty uye Tsigiro
For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact Total Tools customer service. Keep your purchase receipt as proof of purchase.
For general inquiries or to find more information about Total Tools products, visit the official Total Tools websaiti kana kubata muparidzi wenzvimbo yako.





